In 2020 we carried out 61,911 meters of diamond drilling at Peñoles-operated mines, in order to ascertain proven blocks of reserves and generate mineral resources to ensure the operating continuity of our mining units.
A calculation of reserves of the mining units was conducted in January 2020 in order to support budget and operating plans for the year. To enhance the certainty of these estimates, mineral reserves and resources were calculated according to the International Code of the Joint Ore Reserves Committee (JORC version 2012) using MRO software, which optimizes and offers greater precision in locating economic blocks of minable reserves.
The calculation applied Peñoles’ long term price projections, more conservative than those assumed in the 2019 reserves calculation: gold US$ 1,250.00/ounce (-7.4%), silver US$ 17.00/ounce (-8.1%), lead US¢ 95.00/pound (-9.5%), zinc US$ 1.10/pound and copper US$ 3.10/pound. The cut-off grade increased by 8.3% on average, which, combined with assumptions of lower prices, higher production costs and treatment charges, resulted in estimated resources and reserves equivalent to 34 and 13 years of mine life, respectively, at the projected pace of production in five years—compared to 38 and 17 that were calculated in the 2019 assessment.
Excluding the Bismark, Madero and Milpillas units, mine life is 15 years of reserves and 39 years of resources. A table showing the calculation assumptions and breakdown of reserves appears on page 56 of this report.
With modifications in the economic parameters, the resource grades at Tizapa increased and some zones were lost in the Western Block, which were offset by the tonnage from the Central and Eastern blocks due to interpretation and good grades at the current cuts and drill sites. In Velardeña’s case, there was a reduction in reserves, mainly at Antares Norte, because of the elimination of surrounding non-minable land and extraction from the dike in longhole stopes. At Sabinas, the cut-off grade increased by more than the average, while at Capela adjustments were made to the geological models to correspond to the real timeline of the mine opening. In 2021, exploration resources will be added from sampling the works and exploratory drilling.
Metal content in Peñoles’ proven and probable reserves, including the Capela mine and the subsidiary Fresnillo plc, along with their change from 2019 to 2020, are as follows:
Consolidated reserves
2020 | 2019 | % chge. | |
---|---|---|---|
Gold (koz) | 9,757 | 10,303 | -5.3 |
Silver (koz) | 716,541 | 700,231 | 2.3 |
Lead (kt) | 1,756 | 1,724 | 1.9 |
Zinc (kt) | 5,718 | 6,562 | -12.9 |
Copper (kt) | 367 | 533 | -31.2 |
* Includes 100% of the reserves from the Juanicipio unit (under development).
Rock mechanics
We continued to incorporate rock mechanics areas into our operating units this past year in order to guarantee the stability of the mining works and mitigate safety risks to our personnel, equipment and processes. The key activities in this area were:
Intelligent Mine Vision
In 2020, we reiterated our commitment to expanding, optimizing and automating processes, which is the basis for our Intelligent Mine Vision. The main actions this past year were:
Value creation projects
In line with our philosophy of teamwork and the priority of improving key administrative processes to ensure correct documentation and definition of indicators, 61 value creation projects were incorporated into mines operated by Peñoles in 2020 using the Seis Sigma methodology. Particularly important among these because of their economic benefit, with 100% of non-unionized personnel participating, were:
Cost indicators
In terms of pounds of zinc equivalent(1) sales by the Peñoles-operated mines increased 15.3% compared to the previous year, from 629.2 million to 725.2 million. This was due to new production from Capela and increases at Tizapa and Sabinas, which, being polymetallic units, benefited from the increase in precious metal prices. Velardeña produced and sold a higher volume of zinc metal. These four mines offset lower production from Bismark and Madero.
Pounds of copper equivalent(2) at Milpillas declined 45.4% from 2019, because of the reduction in cathode production resulting from the suspension of operations.
(1) Pounds of zinc equivalent: gross total sales/average zinc price.
(2) Pounds of copper equivalent: gross total sales/average copper price.
Pounds equivalent
Mlbe zinc/copper*
Production costs at the mines totaled US$ 461 million, 18.3% lower than the year before, largely because of cost-saving measures, along with the peso’s depreciation against the dollar, which had a positive impact on peso-denominated costs (approximately 50% of the total).
The Milpillas, Madero and Bismark units reported lower costs due to the above-mentioned operating shutdowns. However, the unit cost per ton of processed ore was higher for the first two, primarily because of the creation of personnel retirement reserves. At Velardeña, unit costs were lower because of the higher volume of processed ore, while Tizapa was able to reduce consumption of key inputs like energy and diesel besides lower processing. At Sabinas, costs rose because of investment in tailings deposits improvement measures.
As for cash costs(1), these were higher at both Madero and Milpillas (comparing the months in which they were operating against the same period of 2019), supporting the decision to shut down operations. Indicators from the other units reflect the benefits of a higher volume of pounds equivalent sold and lower production costs, which offset the increase in treatment charges for the concentrates sold and the reduction in the price of industrial metals.
Unit costs
US$/t
C1 Cash costs (zinc)
US¢/lbe zinc
C1 Cash costs (copper)
US¢/lbe copper
(1) Cash cost = [Cost of goods sold (production cost minus depreciation +- change in inventories) + sales expense (treatment fees, shipping and write-downs, extraordinary ore rights)]/pounds of zinc or copper equivalent.
Tailings facilities
To incorporate the best domestic and international standards, since 2019 Peñoles and Fresnillo started a new process to manage tailings facilities, aligned with the standards and rules of the International Commission on Large Dams (ICOLD), the Canadian Dam Association (CDA), the Canadian Mining Association (MAC), and the International Council on Mining and Metals (ICMM).
Substantial progress was made in implementation of governance and management of tailings and mining-metallurgical waste. Some of the key actions were the following:
Mine | Participation % |
Ore processed (kt) | Total reserves (kt) | Average ore grades in reserves | ||||||
---|---|---|---|---|---|---|---|---|---|---|
2019 | 2020 | 2019 | 2020 | |||||||
PRECIOUS METALS: | Gold | Silver | Lead | Zinc | ||||||
Underground | (g/t) | (g/t) | % | % | ||||||
Fresnillo(1)(2) | 75 | 2,462 | 2,337 | 19,859 | 15,401 | 0.76 | 264.61 | 1.54 | 3.42 | |
Ciénega(1)(2) | 75 | 1,329 | 1,318 | 5,248 | 4,523 | 2.36 | 231.84 | 1.11 | 1.65 | |
Saucito(1)(2) | 75 | 2,753 | 2,767 | 12,993 | 14,323 | 1.33 | 303.06 | 1.55 | 2.44 | |
San Julián Veins(1)(2) | 75 | 1,265 | 1,255 | 4,346 | 3,489 | 1.77 | 203.57 | |||
San Julián Disseminated(1)(2) | 75 | 2,227 | 2,230 | 12,073 | 7,953 | 0.09 | 167.31 | 0.46 | 1.14 | |
Juanicipio(1)(2)(3) | 42 | 72 | 8,869 | 1.47 | 307.00 | 2.10 | 3.60 | |||
Open pit | ||||||||||
Herradura(1)(2) | 75 | 22,927 | 19,797 | 267,492 | 250,578 | 0.76 | ||||
Noche Buena(1)(2) | 75 | 12,167 | 6,683 | 28,984 | 20,054 | 0.51 | ||||
BASE METALS: | Gold | Silver | Lead | Zinc | Copper | |||||
Underground | (g/t) | (g/t) | % | % | % | |||||
Velardeña(4)(5) | 100 | 2,441 | 2,688 | 50,226 | 36,682 | 0.11 | 20.12 | 0.37 | 3.87 | 0.17 |
Sabinas(4)(5) | 100 | 1,289 | 1,243 | 33,795 | 22,658 | 96.46 | 1.08 | 1.87 | 0.27 | |
Tizapa(4)(5) | 51 | 950 | 938 | 9,691 | 8,840 | 1.43 | 206.15 | 1.24 | 5.21 | 0.28 |
Capela(4)(6) | 100 | - | 933 | 21,478 | 20,511 | 1.18 | 110.42 | 0.74 | 3.22 | 0.79 |
Madero(4)(5) | 100 | 2,348 | 664 | 26,509 | 14,981 | 21.52 | 0.88 | 2.38 | 0.08 | |
Bismark(4)(5) | 100 | 653 | 374 | 1,237 | 426 | 11.54 | 0.07 | 5.50 | 0.24 | |
Milpillas(4)(5) | 100 | 2,474 | 694 | 14,286 | 4,299 | 0.89 | ||||
Naica(4)(5) | 100 | 10,939 | 9,791 | 0.01 | 73.61 | 2.58 | 10.29 | 0.03 |